Manufacturing & Optimization Manager

Gauteng, South Africa

Job Description

To lead and manage the full lifecycle of AXXIS (EIS) product development, from electronic design and prototyping through to efficient, high-quality manufacturing and continuous operational optimization. This includes integrating advanced electronic design principles, embedded firmware development, and Industry 4.0-aligned manufacturing practices to support BME's strategic goals.
The role bridges R&D with SP production, ensuring seamless handovers, ongoing product support, and continuous improvement in operational efficiency, product quality, and technological innovation.
Qualifications

  • BSc Engineering: Electronic or Industrial
  • Masters: Operations Management, Project Management, Business Administration, or Supply Chain Management (Advantage)
Experience
  • 7+ years of proven experience in electronic equipment manufacturing, including hands-on involvement in both design and production environments
  • 5+ years' experience managing quality assurance systems within an electronics production environment, including compliance to international standards
Duties
Electronic Product Design & Development
  • Design and develop advanced electronic detonators, blasting control systems, test equipment, and embedded firmware
  • Research and integrate cutting-edge technologies into new and existing designs
  • Manage product lifecycle from concept to production release
  • Perform and oversee prototype development, testing, and qualification
  • Provide field support and training for new and existing electronic systems
Manufacturing Management
  • Oversee the AXXIS equipment manufacturing facility operations to ensure cost-effective, timely, and high-quality production
  • Ensure that production KPIs (output, uptime, quality, safety) are met
  • Maintain compliance with health, safety, environmental, and quality standards
  • Collaborate with procurement, planning, and logistics to align manufacturing with demand
  • Ensure production readiness for new product introductions from R&D
Operational Optimization
  • Lead continuous improvement initiatives using Lean, Six Sigma, and Industry 4.0 principles
  • Monitor and improve key operational metrics such as OEE, cycle time, yield, and scrap rate
  • Use data-driven methodologies to identify inefficiencies and implement sustainable solutions
  • Standardize processes and implement best practices across the facility
  • Drive automation and digital transformation in the manufacturing environment
Strategic Alignment & Leadership
  • Align manufacturing and product design strategies with BME's strategic imperatives
  • Lead and mentor cross-functional teams, fostering innovation and ownership
  • Collaborate with global teams on development, quality, and engineering projects
  • Support risk management, resource planning, and capacity expansion projects
  • Promote a culture of safety, continuous learning, and operational excellence
Core Deliverables:
High-Quality Product Output
  • Ensure AXXIS electronic systems and components are manufactured to meet quality, safety, and performance standards.
Design-to-Manufacture Integration
  • Seamless transition of new electronic designs into full-scale production with minimal delays or rework.
Process Optimization
  • Implement continuous improvement projects to improve OEE, reduce cycle time and waste, and increase yield across manufacturing operations.
Operational Efficiency
  • Maintain cost-effective, lean, and safe manufacturing processes that meet production targets and delivery timelines.
Technology & Innovation Implementation
  • Integrate Industry 4.0 tools, automation, and data-driven solutions into manufacturing and engineering workflows.
Team Leadership & Capability Development
  • Develop and lead high-performing teams, ensuring cross-functional collaboration between engineering, quality, and production units.
Compliance & Risk Management
  • Ensure all operations comply with relevant quality standards, safety regulations, and company policies.
Stakeholder Satisfaction
  • Deliver consistent value to both internal (e.g., R&D, commercial teams) and external stakeholders (e.g., customers, regulators) through responsive and reliable operations.
Sustainability Initiatives
  • Drive environmentally responsible practices in line with corporate sustainability goals, including energy use, waste reduction, and material efficiency.
Data-Driven Decision-Making
  • Leverage operational and production data to drive performance improvements and support strategic planning.
Job Competencies
  • Skilled in electronic design, embedded systems, and scalable manufacturing integration
  • Drives efficiency and quality using Lean, Six Sigma, and Industry 4.0 tools
  • Aligns manufacturing and optimization with business goals for long-term success
  • Builds accountable, high-performing teams and fosters innovation
  • Solves problems using data-driven, sustainable solutions
  • Ensures product reliability and compliance with industry standards
  • Collaboration: Works effectively with internal teams and external partners
General
Job Related Skills
  • Quality Control Analysis
  • SQL Data Analysis
  • Management skills
  • Process optimization
  • Communication skills
  • Change Managment
  • Project management
  • Supply Chain Management
  • Microsoft Office proficiency
  • Decision Making
  • Critical Thinking

Skills Required

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Job Detail

  • Job Id
    JD1536693
  • Industry
    Not mentioned
  • Total Positions
    1
  • Job Type:
    Full Time
  • Salary:
    Not mentioned
  • Employment Status
    Permanent
  • Job Location
    Gauteng, South Africa
  • Education
    Not mentioned