Job Summary Are you an analytically minded engineer with a passion for process improvement and product optimization?Key Responsibilities:
Process Performance: Monitor and improve Foundry-related scrap rates, rework, and First-Time Pass rates, ensuring alignment with departmental targets.
Resource Efficiency: Optimize the use of resources to reduce energy consumption and explore alternative processes or products to improve efficiency.
Project Management: Lead and manage Foundry and Service Department projects, including contractor liaison, planning, cost control, and return-on-investment analysis. Provide detailed equipment drawings and departmental layout changes when required.
Failure Investigation: Conduct lab-based investigations into material failures and process-related defects. Produce detailed reports identifying root causes, recommended solutions, and corrective action plans.
Design & Documentation: Develop and maintain a comprehensive mold library, including exploded views, general assemblies, individual cores, and cooling assemblies with detailed manufacturing drawings and specifications.
Qualifications:
A tertiary qualification in Mechanical or Metallurgical Engineering, or a closely related field (essential).
Proficiency in MS Projects, AutoCAD 2D, and Autodesk Inventor (advantageous).
Exposure to 3D modeling and simulation tools such as Magma (advantageous).
Knowledge and practical understanding of Lean or Six Sigma methodologies.
Experience:
3xe2x80x935 yearsxe2x80x99 experience in a production or manufacturing environment (essential).
Minimum of 3 yearsxe2x80x99 engineering experience post-qualification, ideally involving machine manufacturing, installations, and project management.
Experience with Die Casting, aluminum solidification, mold design, and casting processes (advantageous).
Familiarity with tool-making, CNC programming, and 2D/3D design engineering.
Core Competencies & Skills:
Strong written and verbal communication skills
Exceptional analytical and problem-solving abilities
Mechanical aptitude and 3D spatial perception
Strategic thinking with a continuous improvement mindset
Effective multitasking and time management
Ability to thrive under pressure
Persuasion and influence
Planning and organizational skills
Personal Attributes:
Self-motivated and proactive
Adaptable and open to change
Responsible and accountable
Strong initiative and decision-making ability
Independent yet collaborative team player
Customer-focused mindset
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