Job Description

ROLE SUMMARY

To develop and motivate team members to deliver quality parts using Ford Production Systems. Administer Body Production & Process to Deliver on Objectives Monitor line stoppages, maintenance stops and report to root cause owner Drive FRC, FTT, JPH achievement and escalation of concerns

QUALIFICATIONS and EXPERIENCE

N3 with a Trade Qualification in Engineering Mechatronics, Millwright, Electrical ,Mechanical . 3 Years' experience in Automotive Manufacturing & Assembly. Knowledge of Lean Manufacturing principles. Knowledge of constraint management principles. Microsoft Office knowledge (Word/Excel/Outlook).

POSITION DETAILS

Responsibilities / Accountabilities

General

Monitor Safety, Quality, and Delivery in line with objectives by following standardized work, with a primary focus on ensuring vehicles meet final quality and aesthetic standards on the bolt-on line. Drive continuous improvement initiatives within the quality and final buy-off processes. Any reasonable task that may be assigned to you.

Safety

Monitor compliance with Job Safety Analysis (JSA) and correct any non-conformities within the inspection and buy-off areas. Monitor work areas adherence to 5S standards of workplace organization, ensuring workstations are free of debris and contamination.

Quality

Lead and execute comprehensive quality inspections and final buy-off audits of all vehicles on the bolt-on line to ensure adherence to design specifications, aesthetic standards, and functional requirements. Oversee detailed inspections of bolt-on components and completed assemblies at various phases of production on the bolt-on line. Understand, adhere to, and continuously improve the Quality Operating System (QOS) and utilize provided tools to enhance product and process quality. Identify, document, and categorize all quality defects, ensuring clear communication to relevant production and engineering teams for immediate corrective action. Lead root cause analysis for quality issues identified on the bolt-on line and implement effective containment and permanent corrective actions (PCAs). Ensure all quality gates and final buy-off criteria are met before vehicle progression to the next stage. Maintain accurate records of inspections, tests, and findings, generating detailed quality reports for management and relevant departments. Interpret schematics, assembly drawings, and data to confirm part conformance to product specifications.

Delivery

Conduct daily SQDCPME (Safety, Quality, Delivery, Cost, People, Maintenance, Environment) verifications / confirmations, heavily emphasizing Quality metrics. Complete daily Standardized Work observation for quality inspection tasks. Monitor compliance with Operating Instruction Sheets (OIS) and correct any non-conformities. React, Resolve, Track abnormalities (ANDON) related to quality concerns, and confirm closure of concerns. Work collaboratively with production to ensure quality issues do not impede production flow while maintaining stringent quality standards.

Cost

Adhere to Time & Data Management to promote and support continuous improvement activities in the team. Coordinate activities with Team Members to constructively utilize down time to continuously improve.

People

Communicate as required to perform job functions (such as safety, quality and productivity concerns that the Team cannot address). Respect and encourage respect of all team members by example. Responsible for ensuring required training is met within the team, including classroom and on the job. Learn all operations within area of responsibility and maintain all versatility training records within the team to verify each job has appropriate number of trained operators.

Maintenance

Reviewing FIS (Ford Information System) information and using it to improve quality line performance. Raising of issues on the GPA (Global Problem Alert) system to relevant personnel and track that they are completed and closed on time. Conduct inspections/certifications for critical, predictive, and preventive maintenance work that can be accomplished by the right person, focusing on quality equipment. Work with team members to use downtime to perform planned maintenance assigned by the maintenance department, to be completed in the specified time for quality-critical tools

Environment

Monitor work areas adherence to EOS requirements including complying with environmental regulations and conserving natural resources (energy, water, materials).

PERFORMANCE MEASURES/ SUCCESS CRITERIA

Achieving Delivery / Quality to Order requirements. FPS Compliance SQDCP KPI's achievements Motivated team Undertake root cause analysis and ensure Permanent Corrective Actions (PCA's) are implemented. Plan and execute maintenance activities in line with Maintenance Operating System (MOS).

KNOWLEDGE, SKILLS and ABILITIES (KSA)

Knowledge of applicable Statutory and Regulatory requirements. Sharing Information & Influencing Others Good Communication skills Be able to work in a team and with a team Ability to convey accurate, detailed information verbally or in written form in English. Accurately filling out daily reports e.g., Paynter charts, Corrective maintenance and so forth. * Ability to work autonomously, think analytically and to make sound judgements.