Job Description

We create smart innovations to meet the mobility challenges of today and tomorrow. We design and manufacture a complete range of transportation systems, from high-speed trains to electric buses and driverless trains, as well as infrastructure, signalling and digital mobility solutions. Joining us means joining a truly global community of more than 75 000 people dedicated to solving real-world mobility challenges and achieving international projects with sustainable local impact. We create smart innovations to meet the mobility challenges of today and tomorrow. We design and manufacture a complete range of transportation systems, from high-speed trains to electric buses and driverless trains, as well as infrastructure, signalling and digital mobility solutions. Joining us means joining a truly global community of more than 75 000 people dedicated to solving real-world mobility challenges and achieving international projects with sustainable local impact.

JOB TITLE & JOB CODE

Industrial Quality Inspector - QC-IQ-04

PURPOSE OF THE JOB

• Inspection and approval/certification of part / product / train / installation as per relevant NDT Methods.
• Reporting of defects & ensure product compliance as per NDT contractual requirements
• Inspection of primary parts / sub-assemblies / Underframes / CBS complete
• Reporting of defects & ensure product compliance (check after rework)
• Quality performance improvement

ORGANISATION

Organisation structure (job belongs to..)

• SITE - Manufacturing

Reports directly to

• Industrial Quality Engineer (QC-IQ-0 or Site Industrial Quality Manager (QC-IQ-01)

Other reporting to:

• N/A

Direct reports:

• N/A

Network & Links

Internal

• EPU (Elementary Production Unit), PME (Process & Manufacturing Engineering), SC (Supply Chain), SQA (Supplier Quality Assurance),
• PrXM

External

• Customers representative
• Suppliers, sub-contractors

MAIN RESPONSABILITIES

The Industrial Quality inspector ensures the compliance of welded products and parts delivered by the ALSTOM facilities. He / She performs inspections, checks, tests, and sampling procedures according to the applicable Quality and NDT instructions on products ready for delivery and on products during their manufacturing process. He/ She must complete NDT quality reports, record associated NCRs, results, KPIs, and give feedback on the inspection results.

Accountabilities & Authorities:

Non-Destructive Testing (ISO 9712)

The Industrial Quality Inspector shall have demonstrated competence to perform non-destructive testing (VT/MT/UT) according to established procedures, within the scope of the competence defined on the certificate and is authorized to:

• Set up, control, and calibrate non-destructive testing equipment used in inspections in accordance with the standards.
• Perform non-destructive inspections/tests to ensure quality, product compliance or detect discontinuities (defects) using multiple methods of inspection.
• Establish techniques for proper examination of products under inspection, ensuring strict adherence to safety regulations and define limitations of application of the testing method.
• Translate NDT codes, standards, specifications and procedures into NDT instructions adapted to the actual working conditions.
• Apply non-destructive testing criteria in accordance with applicable specifications or standards and evaluate results.
• Interpret, organize, and report NDT results.
• Maintain all product quality reports and inspection records per component/assembly in a timely and accurate manner.
• Instruct and supervise others when assigned.
• Liaise with technical specialists.

Industrial Quality

• Perform inspections of subassemblies or finished ALSTOM products according to well defined criteria using standard physical and mechanical methods.
• Record inspection results in the industrial digital tools as required.
• Ensure that the correct revisions of product specifications and drawings are used.
• Ensure the use of correctly calibrated tools and equipment in all inspections within manufacturing operations.
• On time reporting of problems from any source related to product quality.
• Provide adequate feedback on defects and causes through detailed analysis to the Autonomous team / through Workstation Quality animation.
• Participating in Problem solving activities - QRQC, Quality Animation.
• Monitoring of corrective and preventative actions and close out of NCRs from internal /external Customer.
• Assist in the writing and updating inspection procedures, protocol, and checklists.
• Maintain all controlled document files in a timely and accurate manner.
• Evaluate problems and make initial recommendations for possible corrective action.
• Reports to the Industrial Quality Manager the status of inspection results, including KPIs
• Support Zero Defect Program Objective
• Carry out internal product audits.
• Perform other job-related tasks as assigned by Industrial Quality Engineer/Manager
• Car History Book compilation

Performance measurements:

• Defects per Unit (DPU)
• External Demerits
• CONQ S1.1 - Cost of Non-Quality
• APSYS Roadmap Maturity
• Inspection method time adherence.
• Defect characterization.
• Management of rework

MAIN REQUIRED COMPETENCES

Educational Requirements

Mandatory:

• Welding and Fabrication Inspector - Level 2
• Technical Diploma

Desirable:

• Qualified on special process of his/her scope of work.
• Magnetic Particle Testing according to ISO 9712 - Level 2
• Ultrasonic Testing according to ISO 9712 - Level 2
• Penetrant Testing according to ISO 9712 - Level 2

Experience

Mandatory:

• 3 - 5 years' experience as a Quality Inspector within a manufacturing industry.
• 3 - 5 years' experience in a welding/fabrication environment.
• Must be able to read drawings / specifications and familiar with a variety of measuring and test equipment.
• Technical background with understanding of critical characteristics of mechanical, welded, and machined components.
• Ability to read and understand of ALSTOM technical drawings, systems, and procedures.
• Proficiency with measuring instruments.
• Excellent communication skills.
• Conversant with Microsoft Office, SAP database.
• Team player.
• Proactive approach.
• Problem solving techniques.

Desirable:

• Practical knowledge of manufacturing techniques and their relationship to quality systems such as those defined in ISO: -9001-2015
• Knowledge and experience of railway industry (norms, certificationsxe2x80xa6) would be an asset.
• Alstom specific process and product knowledge.
• Experience in Quality / Auditing.

Competencies & Skills

• Rigor, communication.
• Knowledge of Quality standard (ISO9001, IRIS, CMMI, xe2x80xa6) and quality tools.
• Experience in operational activities, in documentation management & collaboration and team working.
• Data driven and courageous,
• Problem solving mindset.
• Collaboration and teamwork

An agile, inclusive and responsible culture is the foundation of our company where diverse people are offered excellent opportunities to grow, learn and advance in their careers. We are committed to encouraging our employees to reach their full potential, while valuing and respecting them as individuals.

Alstom