Job Description

Description

PURPOSE OF THE JOB:

To continuously improve the Asset Capability Assurance process in a safe manner, through Root Cause Failure Analysis on high frequency and high cost breakdowns and analysing maintenance performance.

SAFETY, HEALTH, ENVIRONMENT, RISK, QUALITY AND COMMUNITY

• Identify and assess level of issue based risk exposures in area of responsibility by considering exposures to business, financial, legal issues, people, equipment, material, environment, processes, etc.
• Consider the level of risk, apply mitigation and implement control measures for residual risk (set objectives, minimum requirements,etc)
• Manage SHERQC compliance within the Process through effective use of the Toolbox
• Utilise the Information Management System (IMS) to initiate, investigate and report SHERQC status.

CUSTOMERS

• Ensure Customer Satisfaction
• Proactively seek ways of improving equipment reliability, planned maintenance and physical maintenance in the plant

BUSINESS PROCESSES

Maintenance Support:

• Initiate task list reviews
• Develop maintenance plans (frequencies, maintainable items)
• Initiate plan review and review maintenance plans

Maintenance Data Analysis:

• Perform Pareto analyses, correlation analyses and report top 5 chronic losses
• Interview production personnel w.r.t trips and artisans w.r.t repetitive trips
• A valid N4 Certificate and studying towards a N5

Solve problems and implement solutions:

• Arrange RCFA investigation and facilitate the problem solving session
• Analyse alternative solutions and recommend best solution/s based on:

Maintenance Support:

• Initiate task list reviews
• Develop maintenance plans (frequencies, maintainable items)
• Initiate plan review and review maintenance plans

Maintenance Data Analysis:

• Perform Pareto analyses, correlation analyses and report top 5 chronic losses
• Interview production personnel w.r.t. trips and artisans w.r.t. repetitive trips

Solve problems and implement solutions:

• Arrange RCFA investigation and facilitate the problem solving session
• Analyse alternative solutions and recommend best solution/s based on:

• HSEC impact
• Cost xe2x80x93 risk xe2x80x93 benefit analysis on key equipment performance parameters
• Cost benefit to the organisation

• Recommend best solutions to problems through the change management process
• Record actions arising from RCFA
• Monitor recurring failures related to implemented RCFA's (KPI until close out)
• Track Condition Monitoring (CM) results
• Analyse equipment failure history
• Log equipment problems identified for further action
• Develop a list of clear problem statements and business cases for problems requiring RCFA
• Monitor and share Company-wide similarities / learning opportunities by using the Intranet Sites and SAP History
• Monitor and advertise latest maintenance and technology developments
• Develop, maintain and monitor adherence to maintenance standards and specifications

Work Analysis:

• Ensure the latest techniques are being applied with respect to NDT and condition monitoring
• Advise in building reliability and maintainability in the design of new or modified equipment
• Ensure sustained FLAC improvements

Contractor Management:

• Develop detailed scope of work for defined scope jobs.

Growth:

• Manage Continuous Improvement through Operational Excellence.

Behavioural Competencies

• Safety Leadership
• Innovation
• Planning, Organising &Control
• Results Orientation
• Problem Solving & Decision Making
• Business Acumen

Requirements

MINIMUM REQUIREMENTS:

• BEng/ BSC Mechanical Engineering Degree or National Diploma
• 4 years relevant experience

Additional Qualifications:

• Submerge arc furnace experience required.
• Knowledge of the SAP Planned Maintenance System

Selection Procedure:

• Panel Interviews
• Assessments

Closing Date: 18 December 2023

Work Level

Senior

Type

Permanent

Salary

Market Related

EE Position

Yes

Location

North West

Samancor Chrome