The Senior Industrial Engineer is responsible for successfully developing processes to introduce and improve products and assembly processes as defined by the needs mandated by clients, projects, and other stakeholders such that it achieves outputs that meet the requirements.
KEY TASKS
New Product Introduction / Development:
Responsible for the introduction of new products into production, particularly the design and implementation of the manufacturing processes in line with the industrial requirements and the objectives of the project and/or client
Responsible for developing the Industrial Management Plan (IMP) for new products, including a viable ramp up plan
Responsible for ensuring the required ramp up is achieved for new products in accordance with the IMP
Responsible for the development and maintenance of the production data pack
Responsible for the development and maintenance of assembly documentation
Responsible for new and updated process information in the ERP system
Responsible for product / process FMEA's to identify industrial risks and implement mitigations where required
Assist during all phases of evolution and customization of a standard product (including design, qualification, industrialization, and engineering support during production)
Assist with creating, maintaining, and updating test procedures and results sheets
Production Lines and Facilities:
Responsible for the implementation of 5S in production
Responsible for Process / Product quality failure improvements
Responsible for improvements in materials flow and allocations in stores and production
Responsible for designing, improving and commissioning production lines and cells according to applicable standards
Responsible for performing detailed line balancing and ensure the successful completion of the task sequencings
Responsible for implementing Lean Manufacturing principles to continuously improve processes and production KPI's
Responsible for establishing operational methods and work standards and confirming task duration
Responsible for optimising productivity (man, machine, and material) by analysing current processes and methods and identification of improvement projects in the cleanroom
Responsible for the training of production staff on new products
Responsible for ensuring the timeous availability of tools and workstations; aligned with SHEQ requirements
Responsible for capacity planning and reporting
Responsible for identifying and implementing standard processes
Responsible for identifying and implementing new systems for operations
Responsible for performing product materials utilization analysis
Responsible for identifying manufacturing cost improvements in terms of materials and labour
Accountable for mentoring junior team members
Assist in the development and manufacturing of aids, tools and jigs
Assist with the introduction and support of manufacturing technologies, equipment and processes in production
Assist with training production staff on the use of assembly fixtures and equipment.
Advocate for DFM during the product R&D phase
PREREQUISITES
QUALIFICATIONS & EXPERIENCE
Qualification:
BEng Industrial Engineering Degree
Experience & Knowledge:
>7 years of relevant work experience
New product introduction/product development experience - Very important
Experience in electronics hardware manufacturing environment
Good knowledge and experience in technical support in a manufacturing environment
Lean manufacturing experience
Additional knowledge areas that would strengthen the application:
Knowledge of satellite subsystems and the space environment
Cleanroom, ESD, and optical assembly environment experience
Lean six sigma Black Belt certified
COMPETENCIES & SKILLS
Positive self-motivated, self-starter attitude
Responsible
Team player
Good written and oral communication skills
Customer focused
Able to persuade and influence others
Flexible and able to multi-task, can work within an ambiguous, fast-moving environment
Resourcefulness in setting priorities
Job Types: Full-time, Permanent
Work Location: In person
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