We are seeking a skilled and motivated Reliability Engineer to join our team. The ideal candidate will play a critical role in enhancing the reliability and performance of our manufacturing processes and equipment. You will be responsible for implementing reliability engineering practices to minimize downtime, improve operational efficiency and implementing an asset/maintenance management system and plant support.
Key Performance Areas
Reliability Analysis
Conduct reliability assessments of manufacturing equipment and processes to identify potential failure modes and areas for improvement.
Utilize statistical analysis and reliability modelling techniques to predict equipment performance and lifespan.
Preventive and Predictive Maintenance:
Develop and implement preventive and predictive maintenance programs to ensure optimal equipment performance and reduce unplanned downtime.
Collaborate with maintenance teams to establish maintenance schedules and procedures based on reliability data
Develop maintenance tactics for plant equipment (mechanical, electrical & control systems)
Asset criticality ranking
Reduction of MIF
Provide a strategy/roadmap to reduce overall maintenance expenditure
Root Cause Analysis:
Perform root cause analysis (RCA) on equipment failures and production issues to determine underlying causes and recommend corrective actions.
Document findings and develop action plans to prevent recurrence of identified issues
Lead FMEA/RCM programs
Continuous Improvement:
Lead continuous improvement initiatives aimed at enhancing equipment reliability and overall manufacturing efficiency.
Analyse performance metrics and work closely with cross-functional teams to implement process improvements
Training and Support:
Provide training and support to maintenance and operational staff on reliability engineering principles and practices.
Foster a culture of reliability within the organization by promoting best practices and encouraging employee engagement.
Data Management:
Maintain accurate records of equipment performance, maintenance activities, and reliability metrics.
Utilize CMMS to track and analyse data effectively.
Development and review of RCM packages for the equipment in the plant
Collaboration and Communication:
Work closely with production, engineering, and maintenance teams to ensure alignment on reliability initiatives and goals.
Communicate findings, recommendations, and progress on reliability projects to management and stakeholders
Qualifications & Experience:
B.Sc. /B.Eng. (Mechanical/Electrical) - NQF 7
Government Certificate of Competence an advantage
Strong understanding of reliability cantered engineering principles, methodologies, and tools.
Knowledge and application of lean methodology principles.
Proficiency in statistical analysis software and reliability modelling techniques.
Excellent problem-solving skills and the ability to analyse complex data sets.
Strong communication and interpersonal skills to work effectively in a team-oriented environment.
Familiarity with glass manufacturing processes is a plus.