Job Description

Moulding Manager
Primary Responsibilities
Production Management
Deliver plastic components according to agreed production plans and schedules.
Assess daily demand levels and coordinate with stakeholders to meet timing requirements.
Manage Supervisors' activities to achieve the required output targets.
Coordinate with Production Control regarding resource allocation (machines, tools, labour).
Quality Control & Assurance
Ensure all moulded parts meet dimensional tolerances.
Coordinate and collaborate with quality assurance teams on incoming material inspection and finished goods testing.
Oversee quality checks, in-process inspections, and documentation accuracy.
Manage corrective action reports, returns, and rejects.
Investigate and resolve quality issues, implementing corrective and preventive actions.
Ensure adherence to quality standards and procedures.
Equipment & Tooling Management
Liaise with Toolroom regarding tooling requirements and performance capabilities.
Ensure adequate tooling availability for process requirements and economic production.
Coordinate with maintenance providers for equipment repairs and servicing.
Implement preventative maintenance systems and practices.
Team Leadership & Development
Conduct performance evaluations and provide training on moulding processes and safety procedures for direct reports.
Develop individual training plans and implement performance management systems.
Provide coaching and guidance to improve employee performance.
Foster a disciplined, business-focused work environment.
Foster a culture of continuous improvement and lean manufacturing principles.
Coordinate cross-functional activities with maintenance, engineering, and quality department.
Health, Safety & Compliance
Ensure compliance with occupational health and safety regulations.
Implement and enforce safety procedures for all equipment and personnel.
Maintain knowledge of machinery hazards and safety protocols.
Ensure compliance with environmental regulations regarding plastic processing and waste management.
Implement and monitor lockout/tagout procedures and machine safety protocols.
Create a safe working environment for all department personnel.
Administration & Reporting
Compile monthly departmental reports covering efficiencies, service levels, and performance metrics.
Maintain accurate documentation and ensure data integrity.
Manage budget responsibilities and control operational costs.
Participate in capital expenditure planning and budgeting processes.
Qualifications and Experience
Bachelors degree in Mechanical Engineering, Plastics Engineering, or related field.
Additional certification in injection moulding technology preferred.
Six Sigma Green Belt or Black Belt certification is advantageous.
Minimum 5+ years of experience in injection moulding operations.
At least 3+ years in a management role.
Experience in electrical component manufacturing or similar precision moulding applications preferred.
Knowledge of thermoplastic and thermoset processing, particularly flame-retardant and electrical-grade materials.
Key Competencies
Technical
Proficiency in injection moulding process parameters and troubleshooting.
Understanding of mould design principles and tooling maintenance.
Knowledge of plastic manufacturing processes and quality management systems.
Understanding of occupational health and safety regulations.
Budget management and financial planning capabilities.
Familiarity with lean manufacturing principles and continuous improvement methodologies.
Computer skills including ERP systems, production planning software, and Microsoft Office Suite.
Leadership and Behavioural
Strong leadership and interpersonal skills.
Excellent communication and presentation skills.
Problem-solving and analytical thinking capabilities.
Conflict resolution abilities.
Experience with performance management and employee development.
Ability to work under pressure and meet tight production deadlines.
Project management experience.

Skills Required