Maintenance Foreman

Queenstown, Eastern Cape, South Africa

Job Description


The incumbent is required to lead the plant maintenance programme on-site while ensuring a safe working
environment in compliance to the regulations; to carry out regular checks on all the manufacturing equipment
ensuring that it can produce to the desired machine efficiency; to draw up and maintain a maintenance schedule
and procure required spares; to draw up and continuously update Maintenance SOP's; to manage all maintenance
personnel.

Education and Experience required

  • Qualified Fitter, Millwright or equivalent qualification
  • Mechanical Engineering Diploma
  • Minimum 5 years' experience in a FMCG production facility as a Technical Lead
  • Minimum 5 years' experience in Maintenance Planning, Control and Execution
  • 5 Years Supervisory Experience
  • Experience in Automation, e.g. Siemens S7 PLC's
  • Experience in instrumentation
Competencies required
  • Negotiation and communication skills
  • Business acumen and ability to work under pressure
  • Decision making and ability to meet deadlines
  • Leadership and managerial skills
  • Relationships with stakeholders in the machine supply chain
  • Fault-finding and Diagnostic Skills
  • Knowledge of legal and mandatory requirements specific to machines and environment
  • Proficient in computer applications
  • Strong interpersonal and numerical skills
  • Efficient problem-solving skills
  • Innovative and creative
  • Disciplined and time conscious
Key Performance Areas

Manufacturing Performance
  • Responsible for maximizing machine efficiencies and plant utilisation, through preventative maintenance,
good workmanship in machine repairs and accurate troubleshooting of problems
  • Collaborate with other departments to prioritize maintenance needs and ensure minimal disruption to
operations
  • Maintain a thorough understanding of equipment, machinery and systems with the facility to address
maintenance issues effectively
  • Conduct regular inspections to identify potential maintenance needs and address them proactively.
  • Keep accurate records of maintenance activities, repairs and equipment performance and generate
reports as required
  • Ensure that machine start-up times are adhered to
  • Troubleshoot complex maintenance issues and provide technical expertise to resolve problems efficiently
  • Monitor equipment performance, analyze data and make recommendations for improvements to enhance
operational efficiency
  • Foster a culture of continuous improvement by implementing best practices and innovative maintenance
strategies

Maintenance Budget Planning, Costing and Implementation
  • Responsible for developing and managing maintenance and CAPEX budget to optimize finance resources
and support organisational goals
  • Responsible for maintenance Project Planning, including costing and timing for implementation
  • Control maintenance and contractor cost against budget
  • Source and manage inventory of spare parts, tools and equipment necessary for maintenance tasks.
  • Collaborate with external venders and contractors as needed for specialised maintenance projects
Staff Supervision and Training
  • Supervise and lead a team of maintenance artisans, providing guidance and support to ensure efficient
operations
  • Manage the number of call-outs and overtime hours of maintenance team
  • Responsible for the performance management of maintenance team and the measurement of individual
KPI achievement.
  • Lead and cultivate a high-performing team by identifying opportunities for training and development
initiatives, fostering professional growth and skill enhancement amongst staff members

Maintenance Planning
  • Plan, schedule and coordinate maintenance activities, including repairs, inspections and scheduled and
preventative maintenance tasks
  • Manage preventative maintenance schedule and measure adherence and effectiveness thereof
  • Create and maintain a comprehensive maintenance plan per machine
Health, Safety, Quality and Environment
  • Ensure compliance with safety regulations, company policies and industry standards throughout all
maintenance activities
  • Ensure compliance and adherence to company policies and procedures
  • Ensure compliance and adherence to Occupational Health and Safety Act and its regulations

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Job Detail

  • Job Id
    JD1261387
  • Industry
    Not mentioned
  • Total Positions
    1
  • Job Type:
    Full Time
  • Salary:
    Not mentioned
  • Employment Status
    Permanent
  • Job Location
    Queenstown, Eastern Cape, South Africa
  • Education
    Not mentioned