Job Description

A Maintenance Foreman and Reliability Technician in the FMCG industry is responsible for overseeing and managing maintenance activities. Their role is to ensure that equipment, machinery, and facilities are properly maintained to support the efficient and uninterrupted production of sugar. Here are some key responsibilities of a Maintenance Foreman in the sugar industry:

You must have experience in :

Boiler Plants

HVAC

Aircons

Refrigeration Plants * Supervision and Coordination: The Maintenance Foreman oversees a team of maintenance technicians and workers. They assign tasks, provide guidance, and ensure that work is carried out efficiently and safely. They coordinate with other departments, such as production and engineering, to schedule maintenance activities without disrupting operations.

• Preventive and Predictive Maintenance: The Foreman develops and implements preventive maintenance programs to ensure the regular inspection, cleaning, lubrication, and calibration of machinery and equipment. They also utilize predictive maintenance techniques, such as condition monitoring and equipment diagnostics, to identify potential issues and take proactive measures to prevent breakdowns or failures.
• Equipment Repairs and Troubleshooting: When equipment malfunctions or breaks down, the Maintenance Foreman assesses the situation, identifies the root cause of the problem, and determines the appropriate course of action. They may coordinate repairs performed by in-house technicians or external contractors, ensuring that repairs are conducted safely and efficiently to minimize downtime.
• Spare Parts Inventory Management: The Foreman is responsible for managing the inventory of spare parts and supplies required for maintenance activities. They track stock levels, reorder parts as necessary, and ensure that critical spare parts are readily available to minimize delays in repairs or maintenance.
• Compliance and Safety: The Maintenance Foreman ensures that all maintenance activities comply with safety regulations and company policies. They enforce safety procedures, conduct regular safety inspections, and provide training to maintenance personnel on safe work practices. They also maintain documentation related to safety inspections, incidents, and compliance with regulatory requirements.
• Budgeting and Cost Control: The Foreman works within allocated maintenance budgets, monitors expenses, and identifies cost-saving opportunities without compromising on quality or safety. They collaborate with procurement and finance departments to optimize purchasing strategies, negotiate contracts with suppliers, and identify areas for cost reduction or efficiency improvement.
• Documentation and Reporting: The Maintenance Foreman maintains accurate records and documentation related to maintenance activities, including work orders, equipment history, maintenance schedules, and reports on maintenance performance. They generate reports and provide regular updates to management on maintenance activities, equipment performance, and budget utilization.
• Continuous Improvement: The Foreman participates in continuous improvement initiatives to enhance maintenance processes, increase equipment reliability, and optimize maintenance strategies. They analyze maintenance data, identify trends, and propose improvements to minimize downtime, increase equipment lifespan, and reduce maintenance costs.

In summary, a Maintenance Foreman in the FMCG plays a crucial role in ensuring the smooth and efficient operation of equipment and facilities. They supervise maintenance teams, oversee preventive and corrective maintenance activities, manage spare parts inventory, enforce safety standards, and contribute to continuous improvement efforts to maximize equipment reliability and minimize downtime.

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