Job Description

FORMAL SCHOOLING / DEGREE:

Matric (Grade 12) or equivalent. Certified Red Seal Qualification (Machinist or equivalent). EXPERIENCE: 5+ years of experience in CNC programming, setting, and operating Experience with 3- and 4-axis CNC milling and CNC lathe machines. Proven experience using CAM software such as Fusion 360, Mastercam, or EdgeCam. Familiarity with various materials, including aluminium, stainless steel, mild steel, heat-treatable steel, brass, titanium, and all polymers. Experience in a mass production environment (highly preferred). LANGUAGES: Proficient in English and Afrikaans. PHYSICAL DEMANDS: This role requires physical resilience, attention to detail, and the ability to maintain safety and precision under demanding conditions.

JOB OBJECTIVE(S)

A key aspect of this role is to qualify new parts for production, from the planning phase through to final inspection, before handing the process over to the production team. The successful candidate must have a strong background in high-quality precision production and effective clamping methods that enhance efficiency, productivity, and part quality. Proficiency in CAM software such as Fusion 360, Mastercam, and EdgeCam is essential for programming complex machining operations.

MAIN TASKS / RESPONSIBILITIES:

CNC Programming & Machining:

Program, set, and operate 3- and 4-axis CNC milling machines and CNC lathes using Fanuc controls. Develop and optimize CNC programs using Fusion 360, Mastercam, EdgeCam, or similar CAM software. Troubleshoot and refine CNC programs to improve cycle times, accuracy, and tool life. New Part Qualification & Process Handover: Take new components from the planning phase through to final inspection before transitioning to full production. Ensure the manufacturing process is optimized before handing over to the production team. Machine Setup & Operation: Perform machine setups, tool changes, and adjustments to ensure smooth operation. Implement effective clamping methods to improve machining stability, precision, and cycle time. Read and interpret engineering drawings and specifications to produce high-quality components. Verify first-off parts and make necessary adjustments before production runs.

Quality & Precision:

Ensure all machined parts meet required tolerances and specifications. Utilize precision measuring instruments, including verniers, micrometers, bore micrometers, dial indicators, thread gauges, and pin gauges, to inspect parts. Efficiency & Time Management: Work efficiently to meet production deadlines while maintaining high standards of accuracy and quality. Maintain a proactive approach to minimizing downtime and improving workflow.

Key Attributes and Skills:

Strong expertise in CNC programming, setting, and operating. Proficiency with Fanuc controls. Experience with mill-turn or Swiss-type CNC machines (advantageous). Competency in CAM software, including Fusion 360, Mastercam, and EdgeCam. Strong understanding of high-precision machining and effective clamping techniques to maximize efficiency and quality. Experience in a mass production environment, with a focus on optimizing processes for high volume manufacturing. Ability to qualify new parts for production, from process planning to final inspection. Ability to read and interpret complex technical drawings. Strong problem-solving skills for optimizing machining processes. High attention to detail and commitment to quality. Self-motivated, capable of working independently and within a team. Excellent time management to ensure projects are completed efficiently and on schedule

KNOWLEDGE: CNC

Machining Fundamentals:

Understanding CNC principles including machine operation types (milling, turning, drilling) along with familiarity with machine components (controllers, motors, cutting tools).

Programming Skills:

Proficiency in programming CNC machines using G-code/M-code; knowledge of CAM software for converting CAD designs into machine-readable instructions.

Material Properties:

Awareness of various materials used in CNC machining (metals, plastics) along with their machinability characteristics for appropriate application selection.

Manufacturing Process Optimisation:

Ability to develop/refine processes for enhanced efficiency while reducing waste; designing jigs/fixtures/tooling for better practices.

Quality Control:

Knowledge of quality assurance practices ensuring machined parts meet specifications; includes self-qualifying parts using inspection techniques.

Troubleshooting Skills:

Capability to quickly identify/resolve machining issues; requires strong analytical skills for effective problem assessment.

Innovative Thinking:

Creative approach towards developing/improving processes for productivity/quality enhancements within manufacturing.

Training Abilities:

Skills in mentoring/training junior machinists; fostering a collaborative environment encouraging knowledge sharing.

Trainer & Leader:

Excellent communication skills for effective training/mentoring of team members.

PROBLEM-SOLVING:

Innovative mindset focused on process development/optimisation; effective troubleshooting abilities for manufacturing challenges. Independent & Team-Oriented Capable of working independently while promoting collaboration; strong time management/organisational skills.
Job Type: Full-time

Work Location: In person